Our process
Every Astara piece is shaped by the choices made before it reaches your room.
Where better sleep begins
The way bedding feels cannot be added at the end. It comes from fibres chosen with intention, yarns spun with consistency, weaves designed for breathability and finishes judged by touch.
Because Astara is crafted within a vertically integrated home-textile ecosystem, we can care for the whole journey—not only the finished sheet. That is how quality becomes something you can feel.
The difference in our process
In a fragmented supply chain, individual stages may be handled by separate partners. Our integrated model keeps the making connected from fibre development through the finished piece.
01 · Fibre sourcing
Astara’s material portfolio includes pure cotton and, for select collections, certified organic cotton alongside Supima, Egyptian cotton, linen and considered blends. Each fibre follows the specification created for the collection rather than a one-material-fits-all approach.
Understanding the material
Different growing systems follow different requirements. This comparison explains the general distinction; exact outcomes vary by farm, region and certification.
✓Non-GM seed required under organic standards
—Seed choice depends on the farming system
✓Synthetic pesticides and fertilisers are restricted
—May use synthetic agricultural inputs
✓Emphasises soil health and crop-management practices
—Practices vary by farm and region
✓Organic standards include environmental safeguards
—Environmental safeguards vary by programme
✓Certified documentation follows the organic supply chain
—Organic certification is not applicable
Astara uses different cotton qualities and blends across its portfolio. Product-specific fibre and certification details should be checked on the individual collection.
The making of Astara
The fibre
We choose each fibre for the way the finished fabric should feel, breathe and live. The fibre is then examined for length, strength, cleanliness and consistency—because the quality of bedding is decided long before it reaches a loom.
Pure cotton · Organic cotton · Supima · Egyptian cotton · Linen
The yarn
Clean fibres are aligned and spun into smooth, resilient yarns. Uniformity, strength and twist are checked before weaving so that softness is supported by the quiet durability needed for night after night of use.
121,488 spindles · 75 tonnes of yarn per day
The weave
Across high-precision wider-width looms, yarn becomes cloth. The construction is chosen with purpose—airy percale, fluid sateen or textured dobby—then optimised to achieve the intended balance of hand-feel, breathability and performance.
348 looms · 100,000 metres per day
The finish
Dyeing, printing, washing and finishing bring the fabric to life. Every stage is calibrated to develop the intended shade, drape and touch while preserving the natural character of the material.
120,000 metres of wider-width processing per day
The final piece
Skilled hands cut, align and stitch each piece before it is checked for weave, colour, measurement, seams and finish. Astara bedding is packed only when every detail meets the standard we want you to feel from the first night.
300,000 sheet sets crafted each month
The beauty of control
Spinning, weaving, processing and stitching come together across Mohan Spintex’s integrated facilities in Andhra Pradesh.
When each stage speaks to the next, quality becomes more consistent, ideas move more freely and every detail can be traced back to the decision that shaped it.
Material intelligence
Fibre quality, yarn construction, weave and finish decide how a sheet truly feels. Across Astara’s 144–1000 thread-count range, each collection is developed for a distinct expression of comfort.
Percale
Sateen
Dobby
Quality is a practice
Inspection is not a gate at the end. Fibre testing, yarn quality control, fabric optimisation and final inspection form a continuous loop of learning and refinement.
If a detail can change the way you sleep, it deserves our full attention.
Made by many hands
Behind every piece is a community of spinners, weavers, technicians, colour specialists, tailors and quality experts. Mohan Spintex employs more than 5,500 people, with women representing 60% of the workforce.
Made with tomorrow in mind
Rooftop solar power, rice-husk steam generation, water recovery and rainwater harvesting are built into the way our mills work.
They are not finishing touches. They are part of our responsibility to make the textiles we live with more thoughtfully.
The result
Bedding that feels considered from the first touch and settles naturally into the rhythm of your home.
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